Matrix VE

Performance Characteristics

• Maintains integrity of repair, resists cracking.

• Prevents delamination due to temperature change.

• Resistant to weathering action, excellent freeze/thaw stability and abrasion resistance.

• Resistant to deicing salts, chloride, and chemical attack, and environmental pollution.

• Will not cause damage to structure by restricting moisture vapor flow.

• Viscosity for molds and on-site repairs.

• Easy to batch in less than full pail quantities.

• Great matches, no wait for factory samples.

Surface Preparation

• Remove loose and deteriorated material, laitance, dirt, dust, oil and any surface contaminants that will inhibit proper bond.
• Saw cut edges with a diamond blade at a 90° angle to eliminate feather edging. Avoid polishing the edges, as this will inhibit bond.
• Avoid bruising or micro cracking during surface preparation. Refer to ICRI Surface Preparation Guide 03732.
• Repair zone must be a minimum of 1/2 inch deep, of simple geometry, with no complex edge conditions.
• Avoid long narrow repairs; these have a greater tendency to crack.
• Apply Conpro Start where a consolidant is of benefit.
• Saturate substrate with clean water, (saturated surface dry/SSD), with no standing water during Application.
• Remove concrete from corroded steel and several inches beyond to expose non-corroded steel.
• Provide a 3/4 inch clearance between the concrete and steel.
• Damaged reinforcing steel should be examined by a qualified engineer and appropriate action taken.

Priming

• Remove all scaling rust from embedded metal and steel.
• Apply ECB anti-corrosion coating.

Mixing

• Measure Matrix VE powder and water to achieve a 4 to 4.5 parts powder to 1 part water ratio (or approximately 1 gallon per 50 lb unit of Matrix VE).
• Pour measured water into a clean container suitable for mixing.
• Place 1/2 of measured Matrix VE into mixing container with water and mix until uniform. Add remaining 1/2 Matrix VE to the mixing container and mix until fully blended to a uniform, lump free consistency.
• Mechanically mix at 400 – 600 rpm) is essential to change the viscosity of the material. Do not mix by hand.
• Additional water may be added to achieve desired consistency for placement of the Matrix VE. Over watering the mix will affect final color.
• For multiple batches, the additional water should be added in a uniform fashion to avoid color shift.
• Insufficient water will not hydrate the material and it will not achieve full strength. Mix only as much material as can be placed in 15 – 20 minutes.
• Do not over mix, as this will entrain air.
• Do not re-temper, this will affect color.

Application

• At the time of application, surfaces should be saturated surface dry/ damp (SSD) but hold no standing water.
• Pour material into form/mold.
• Force the material against the edges, working from right to left or left to right, or vibrate.
• Over-build repair zone by 1/4 inch.
• Shave to final form with Mitre Rod up to 2 hours (longer in cold temperature) after application.
• Do not overwork the finish.

Curing

• Ensure repair zone stays properly hydrated. This may vary depending on ambient conditions. If hydration is not maintained, the repair may flash dry and not achieve full strength. Refer to ACRI 308R-01 for detailed curing recommendations. If the repair is inaccessible, tape polyethylene over area to retain moisture. Do not allow polyethylene to contact the material.
• Protect repair from direct sunlight, wind, rain and frost during curing period.

Clean Up

• Clean tools and equipment with water immediately after use. Cured material must be removed mechanically.

Theoretical Yield

Product Handling

• 5 gallon plastic pails – 50 lbs.

• 18 months when properly stored.

• Transport and store in cool, clean, dry conditions in unopened containers.
• High temperature or high humidity will reduce shelf life.

Limitations

• Do not apply unless substrate and ambient temperature can be maintained at a minimum of 40°F for 24 hours. Refer to ACI Cold Weather Application Guidelines.
• Cold mixing water and low temperature will retard set. Hot water and high temperature will accelerate set.
• Protect application from precipitation and high wind for at least 24 hours.
• Do not add more water than specified.
• Do not re-temper, as this will affect color.
• Avoid overworking material during placement as this will affect color and cause surface (map) cracking.
• Do not allow polyethylene or burlene to touch surface while curing as this will cause whitening of the material.

Health and Safety

• Product is alkaline.
• Do not ingest.
• Avoid breathing dust.
• Avoid contact with skin and eyes.
• Refer to Safety Data Sheet (SDS) for additional information.

First Aid

• In case of skin contact, wash thoroughly with soap and water.
• For eye contact, flush immediately with a high volume of water for at least 15 minutes and contact a medical professional.
• For respiratory problems, remove person to fresh air.

Disposal

• Dispose of material in accordance with local, state or federal regulations.