Where to use:
Protective repairs to vertical and overhead concrete.How to apply:
Trowel applied. Additional InformationMinimize InformationPerformance Characteristics
Sustainable Green Technology- Contains significant concentrations of both pre-and post-consumer recycled content.
- Maintains integrity of repair, resists cracking.
- Prevents delamination due to temperature change.
- Protects reinforcing steel in repair zone and suppresses ring anode effect.
- Resistant to weathering action, excellent freeze/thaw stability and abrasion resistance.
- Resistant to deicing salts, carbonation, chloride, and chemical attack.
- Suitable for large areas.
- Hard, durable surface for long term wear.
Surface Preparation
- Remove loose and deteriorated material, laitance, dirt, dust, oil and any surface contaminants that will inhibit proper bond.
- Saw cut edges with a diamond blade at a 90° angle to eliminate feather edging. Avoid polishing the edges as this will inhibit bond.
- Avoid bruising or micro cracking during surface preparation. Refer to ICRI Surface Preparation Guide 03732.
- Repair zone must be a minimum of 1/2 inch deep, of simple geometry, with no complex edge conditions.
- Avoid long narrow repairs; these have a tendency to crack.
- Saturate substrate with clean water, (saturated surface dry/SSD), with no standing water during Application.
- Remove concrete from corroded steel and several inches beyond to expose non-corroded steel.
- Provide a 3/4-inch clearance between the concrete and steel.
- Damaged reinforcing steel should be inspected by a qualified engineer and appropriate action taken.
Priming
- Prime the prepared substrate including all edges with a bond coat of ISR VO. Work the bond coat into the substrate to ensure intimate contact and establish bond. ISR VO must be applied while bond coat is wet. If the bond coat dries, remove and reapply.
- Remove all scaling rust from embedded metal and steel. Apply ECB anti-corrosion coating.
Mixing
- Must be mechanically mixed using a low speed drill (400-600 rpm) and mixing paddle or mortar mixer.
- Pour 1 gallon of potable water into a clean mixing vessel and slowly add all of the powder.
- Mix continuously for 3 minutes to a uniform, lump-free consistency.
- Add up to 1 cup of additional water, if needed. Proper mix ratio is 4 parts powder to 1 part water.
- Allow to “breathe” for 1 minute and remix for 1 minute. This will improve workability and extend open time
- Do not overmix, this will entrain excess air.
Application
- At the time of application, surfaces should be saturated surface dry (SSD) but hold no standing water.
- Place material continuously to break points.
- Force the material against the edges of the repair, working toward the center.
- Material may be applied in multiple lifts of not less than 1/2 inch and no greater than 2 inches.
- Consolidate each lift and allow to stiffen to thumb-print hard before continuing.
- Scratch (screed/open pores) each lift to prepare surface for subsequent lift.
- Finish with a float or trowel.
- Avoid overworking material during placement and finishing – this will produce surface (map) cracking.
Curing
- Dampen the repair with a fine mist of water for 24 hours or moist cure with wet burlap and polyethylene.
- Protect repair from direct sunlight, wind, rain and frost during curing period.
Clean Up
- Clean tools and equipment with water immediately after use.
- Cured material must be removed mechanically.
Theoretical Yield
Yield Per Pail |
Repair Depth |
Square Feet |
---|---|---|
0.42 cubic feet |
1/2 Inch |
10.08 |
0.42 cubic feet |
1 Inch |
5.04 |
0.42 cubic feet |
1.5 Inches |
3.36 |
0.42 cubic feet |
2 Inches |
2.52 |
Product Handling
Packaging- 50 lb. bags
- 12 months when properly stored.
- Transport and store in cool, clean, dry conditions in unopened containers.
- High temperature or high humidity will reduce shelf life.
Limitations
- Do not apply unless substrate and ambient temperature can be maintained at a minimum of 40°F for 24 hours. Refer to ACI Cold Weather Application Guidelines.
- Cold mixing water and low temperature will retard set. Hot water and high temperature will accelerate set.
- Protect application from precipitation and high wind for at least 8 hours.
- Do not add more water than specified, this will lower strengths and cause shrinkage cracking.
- Avoid overworking material during placement and finishing – this will produce surface (map) cracking.
Health and Safety
- Product is alkaline.
- Do not ingest.
- Avoid breathing dust.
- Avoid contact with skin and eyes.
- Refer to Safety Data Sheet (SDS) for additional information.
First Aid
- In case of skin contact, wash thoroughly with soap and water.
- For eye contact, flush immediately with a high volume of water for at least 15 minutes and contact a medical professional.
- For respiratory problems, remove person to fresh air.
Disposal
- Dispose of material in accordance with local, state or federal regulations.
- Technical Data
- Data Bulletin
- CSI Spec
- Competition
- Curing
- Float
- FAQs
- Safety Data Sheet
- Technical Bulletin
- Development Booklet
Physical state and appearance | Dry powder with aggregate. | ||
---|---|---|---|
Base | Portland cement | ||
pH | >12 | ||
Length change | ASTM C157 | <500 μstrains @ 28 days | |
Restrained shrinkage cracking | ASTM C1581 | No cracking after 256 days | |
Chloride Ion Penetration | ASTM C1202 | 1,200 coulombs @ 28 days | |
Short-term bond strength | ICRI 03739* | 400 psi | |
Scaling resistance (Rating 0 – 1) | ASTM C672 | Weight loss after 50 cycles (kg/m²) .04 | |
Freeze/thaw resistance - procedure A | ASTM C666 | Weight gain (%) 0. Expansion (%) 0. Durability Factor DF (%) 99. | |
7 days | 28 days | ||
Compressive strength - psi | ASTM C39 | 4390 | 4400 |
Splitting tensile strength – psi | ASTM C496/C496M |
| 463 |
Chord elastic modulus E, [GPa] | Tangent elastic modulus [GPa] | ||
Modulus of elasticity | ASTM C469-14 | 13.8 | 13.8 |
FOR PROFESSIONAL USE ONLY
Conproco warrants this product for one year from the date of manufacture to be free from manufacturing defects and to meet the technical properties on the current technical data sheet if used as directed within shelf life. User determines suitability of product for use and assumes all risks. Buyer's sole remedy shall be limited to the purchase price or replacement of product, exclusive of labor or cost of labor. May 19, 2020.
NO OTHER WARRANTIES EXPRESSED OR IMPLIED SHALL APPLY, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. CONPROCO CORP SHALL NOT BE LIABLE UPON ANY LEGAL THEORY FOR SPECIAL OR CONSEQUENTIAL DAMAGES.
Conproco | BASF | Euclid / Tamms | Mapei | Sika | USCP |
---|---|---|---|---|---|
MasterEmaco N400 RS; MasterEmaco N400; MasterEmaco N350 CI; MasterEmaco N423 RS; MasterEmaco N425; MasterEmaco N426 | Euco Repair V100; Verticoat; Verticoat Supreme; Speed Crete PM | Planitop X; Planitop XS | SikaTop 123; SikaRepair SAJ; SikaRepair HSB; Monotop 615 | Thin Patch V/O | |
MasterEmaco N424; MasterEmaco N205; MasterEmaco N220 | EucoPatch; Speed Crete Red Line | Planitop X; Planitop XS | Sika Repair 223; SikaQuick VOH; SikaRepair SHA; SikaRepair SHB | HP Multi-Purpose Repair Mortar | |
MasterEmaco S488 CI; MasterEmaco S487 SP | Tamms Structural Mortar | Planitop 12 | SikaRepair 224; SikaRepair SHB; SikaCem Monotop 615 | None | |
MasterEmaco S440; MasterEmaco S440 CI; MasterEmaco S447 MC; MasterEmaco S466 CI; MasterEmaco S47 7CI | EucoCrete; Tamms Form & Pour; EucoRepair SCC | Planitop 15; Planitop FD; Planitop 11 SCC; | SikaCrete 211; SikaCrete 211 SC Plus; MonoTop 611; SikaTop 111 Plus | Deckmix AE | |
MasterEmaco T310 CI | Concrete-Top Supreme; Thin Top Supreme; Euco Re-Cover | Mapecem 102 | SikaRepair 222 w/LatexR | None | |
MasterEmaco N424; MasterEmaco N205; MasterEmaco N220 | EucoPatch; Speed Crete Red Line | Planitop X; Planitop XS | SikaRepair 223; SikaQuick VOH; SikaRepair SHA; SikaRepair SHB | None | |
MasterEmaco T310 CI; MasterEmaco S446 CI; MasterEmaco S487 SP; MasterEmaco S488 CI | Concrete-Top Supreme; Thin Top Supreme; Euco Re-Cover; EucoRepair SCC; Tamms Structural Mortar | Mapecem 102; Planitop 11 SCC; Planitop 12 | SikaRepair 222 w/LatexR; SikaCrete 211; SikaCrete 211 SC Plus; SikaRepair 224; SikaRepair SHB; SikaCem Monotop 615 | Deckmix AE | |
None | None | None | None | None |
Cementitous Products
Product | Minimum Temperature | Minimum to 55° F | 55°F – 70° F | 70° F and above | Minimum Time to Coat |
---|---|---|---|---|---|
ISR CM | 40° | 12 Hours | 4 Hours | 2 Hours | 3 to 5 days depending on temperature |
ISR VO | 40° | 12 Hours | 4 Hours | 2 Hours | 3 to 5 days depending on temperature |
ISR AG | 40° | 12 Hours | 4 Hours | 2 Hours | 3 to 5 days depending on temperature |
Conpro Set | 40° | 12 Hours | 4 Hours | 2 Hours | 3 to 5 days depending on temperature |
Quick Shot | 40° | 8 Hours | 2 Hours | 1 Hour | 3 to 5 days depending on temperature |
Forment (remove forms) | 40° | 72 Hours | 48 Hours | 24 Hours | 3 to 5 days depending on temperature |
Gun Shot LPS | 40° | 12 Hours | 4 Hours | 2 Hours | 3 to 5 days depending on temperature |
Injection Grout (remove clay) | 40° | 24 Hours | 24 Hours | 24 Hours | 3 to 5 days depending on temperature |
One Shot 2C | 45° | 24 Hours | 12 Hours | 6 Hours | 3 to 5 days depending on temperature |
Matrix | 40° | 12 Hours | 4 Hours | 2 Hours | 3 to 5 days depending on temperature |
Matrix TR | 50° | 12 Hours | 4 Hours | 2 Hours | 3 to 5 days depending on temperature |
Repoint | 40° | 12 Hours | 4 Hours | 2 Hours | 3 to 5 days depending on temperature |
Plastermix | 40° | 12 Hours | 4 Hours | 2 Hours | 3 to 5 days depending on temperature |
Structural Skin | 40° | 12 Hours | 4 Hours | 2 Hours | 3 to 5 days depending on temperature |
Conpro One Coat | 40° | 12 Hours | 4 Hours | 2 Hours | 3 to 5 days depending on temperature |
Conpro Stucco | 40° | 12 Hours | 4 Hours | 2 Hours | 3 to 5 days depending on temperature |
Foundation Coat | 40° | 12 Hours | 4 Hours | 2 Hours | 3 to 5 days depending on temperature |
Super Seal | 40° | 12 Hours | 4 Hours | 2 Hours | 3 to 5 days depending on temperature |
Liquid Products
Product | Minimum Temperature | Minimum to 55° F | 55°F – 70° F | 70° F and above | Minimum Time to Coat |
---|---|---|---|---|---|
Conpro Start | 40° | 18 Hours | 12 Hours | 6 Hours | Refer to temperature |
ECB | 40° | 8 Hours | 1 Hour | 30 Minutes | Dry to touch |
Primer | 40° | 8 Hours | 1 Hour | 30 Minutes | Color change to orange |
Shield MX | 40° | 24 Hours | 18 Hours | 12 Hours | Dry to touch |
M3P & M3P-X | 45° | 24 Hours | 18 Hours | 12 Hours | Dry to touch |
M3P Overcoat | 45° | 24 Hours | 18 Hours | 12 Hours | Dry to touch |
Conpro Lastic | 45° | 24 Hours | 18 Hours | 12 Hours | Dry to touch |
Color Coat | 45° | 24 Hours | 18 Hours | 12 Hours | Dry to touch |
Super Color Stain | 45° | 24 Hours | 18 Hours | 12 Hours | Dry to touch |
Elastideck | 45° | 24 Hours | 18 Hours | 12 Hours | Dry to touch |
Terra Color | 45° | 24 Hours | 18 Hours | 12 Hours | Dry to touch |
Terracotta Finish | 45° | 24 Hours | 18 Hours | 12 Hours | Dry to touch |
Plastering Trowel | Finishing Trowel | Pool Trowel | Margin Trowel | Floats | |
---|---|---|---|---|---|
ISR CM | X | Red | |||
ISR VO | X | Red | |||
ISR AG | X | X | |||
Conpro Set | X | Red | |||
Quick Shot | X | Red | |||
Gun Shot LPS | X | X | X | ||
One Shot 2C | X | X | |||
Elastideck | X | X | |||
Plastermix | X | X | Green | ||
Matrix | X | Red | |||
Matrix TR | Red | ||||
Structural Skin | X | X | |||
One Coat | X | X | |||
Stucco | X | X | Green | ||
Foundation Coat | X | X |
In 2007 the Navy was concerned that the repairs to concrete at their worldwide facilities were failing prematurely. The Navy established a SBIR grant, "Development of a Crack-Resistant Durable Repair Material for Navy Structures". Conproco was selected to partner with the Navy in this 3-year research and development effort. The technology developed is termed Internal Stress Relief.
Cracking creates a pathway for water and contaminants to enter concrete. Water causes corrosion of the reinforcing steel. The resulting rust is an expansive force that causes additional cracking and ultimately, failures. ISR technology minimizes failures in concrete repairs by incorporating proprietary recycled rubber aggregate in the mortar to create a relief mechanism that mitigates the propagation of micro-cracking and interconnected cracks.
Yes. ISR VO is a hand applied mortar for use in vertical and overhead applications as well as to fill deep repairs prior to applying the final inch with ISR CM. ISR AG can also be used in deep repairs placed either by trowel or as a form and pour/pump.
Associated Products
-
ISR AG
Product DetailsRepair mortar with 3/8” aggregate for deep repairs. Utilizes advanced ISR technology
-
-
-